Filtering, Washing, and Drying Integrated Machine

Description

Product features

• Multiple processes such as filtration, washing, and drying can be completed within the equipment, with continuous operation throughout the entire process, suitable for sterile and non sterile pharmaceutical, chemical and other industries.
• Suitable for working conditions with high solid content, where solid and liquid phases need to be recycled separately.
• The design and assembly of the equipment strictly follow the national GMP requirements, fully comply with the requirements of the drug production process, and the system is safe, stable, and reliable
• The internal surface of equipment in contact with materials is flat, smooth, and free of dead corners, making it easy to clean and disinfect.
• After mechanical fine polishing or electrolytic polishing, the inner surface of the equipment Ra ≤ 0.35UM, and the outer surface of the equipment Ra ≤ 0.80UM
• The equipment should not cause pollution to the environment outside the device, and proper measures should be taken to prevent dust, leakage, and isolation heat and noise reduction measures. Fully enclosed working state, motor, reducer, lifting device adopting shell protection, the jacket layer is coated with insulation cotton for insulation or cooling, reducing heat loss and external heat exchange and its impact on the environment.
• Using horizontally laid filter media, filter thoroughly at once without any residue. The unique sealing structure of the filter material makes it convenient and fast to replace the filter material.
• Using horizontally laid filter media, filter thoroughly at once without any residue. The unique sealing structure of the filter material makes it convenient and fast to replace the filter material.
• Dry double end mechanical seal, ammonia protection and cooling, mixing shaft equipped with corrugated pipe protection.
• Automatic discharge to avoid pollution.
• Equipped with online cleaning and sterilization functions.

Structural drawings

A: Rotary Joint.
B: Drive device.
C: Machine rack.
D: Hydraulic lifting device.
E: mechanical seal.
F: CIP device.
G: Pressure resistant tank body.
H: corrugated pipe.
I: Tank bottom lifting device.
J: blade.
K; Hydraulic locking flange.
L: Tank bottom pulley.
M: Dust collector.
N: Hydraulic discharge device.
O: Hydraulic locking device.

Functions

• Feed; Filtering:
  Realize solid-liquid separation under vacuum or pressure.
• Flat material:
  The agitator scraper rotates in reverse to smooth out the cracks on the surface of the filter cake, avoiding washing short circuit of liquid along cracks.
• Mixing and washing:
  By rotating the spray ball to evenly spray the cleaning solution into the container, it is possible to achieve internal cleaning Part cleaning and filter cake rinsing. Stir the filter cake and washing solution through a lifting stirrer mixing to thoroughly wash the material.
• Drying:
  In a vacuum state, the agitator rotates forward to scrape the filter cake layer by layer, and the heating system of the equipment uniformly heats the filter cake to accelerate the evaporation of the washing solution and fully dry the material.
• Online sampling:
  During the drying process, material sampling inspection can be carried out through the powder sampling valve: automatic discharge:
  After drying is completed, the mixer rotates forward, scrapes and pushes the material to automatically discharge from the discharge port on the equipment side.

Schematic diagram of the working process

Product data

Model NO.	Filter area(m)	Internal diameter(mm)	Effective volume(m²)	Filter cake height(mm)	Blade stroke(mm)	Motor power(km)	Net weight(kg)	total height(mm)
ES-GR-300	0.075	φ325	0.05	100	125	0.37	600	2750
ES-GR-500	0.185	中500	0.15	150	200	1.5	1500	3000
ES-GR-600	0.275	中600	0.2	150	200	2.2	1800	3200
ES-GR-800	0.5	φ800	0.35	150	200	3	2000	3500
ES-GR-1000	0.785	φ1000	0.6	200	250	5.5	2750	3750
ES-GR-1200	1	φ1200	1	200	250	5.5	3750	4000
ES-GR-1600	2	φ1600	2	250	300	15	5750	4500
ES-GR-2000	3	φ2000	3	300	350	18.5	8250	4750
ES-GR-2400	4.5	中2400	5	300	350	22	11000	4750
ES-GR-2600	5.25	φ2600	6	400	450	22	12600	5000
ES-GR-2800	6	φ2800	7.5	400	450	30	14000	5000
ES-GR-3000	7	φ3000	8.5	400	450	30	16500	5250
ES-GR-3200	8	φ3200	10	500	550	37	18000	5500
ES-GR-3600	10	φ3600	12.5	500	550	45	20000	5750

Sizing list

ES	GR300	E	10	D	50
Ever spring	Housing type	material	Design pressure	Flange standard	inlet&outlet
	GR300	E: S30408	06:0.6MPa	D:DIN/GB Flange Standard	040:DN40
	GR500	SL:S31603	10:1.0MPa	A:ANSI Flange Standard	050:DN50
		C:CARON STEEL	16:1.6MPa	J:JIS(Japan)Flange Standard	080:DN80
		TA:Titanium alloy		B:BSP Thread standard	100:DN100
		B:Duplex stainless steel		V :V-band clamp
				S : Sanitary thread standard