The fully automatic welding machine is specially designed for ultrasonic welding of the bag body and bag bottom of liquid filter bags. It adopts advanced ultrasonic technology to achieve one-time forming. The welding process is fast and accurate, easy to operate, and reduces the complexity of manual operation. The machine greatly improves production efficiency and ensures stable welding quality. It is suitable for mass production and is widely used in the liquid filtration industry. By optimizing the welding process, it not only improves production efficiency, but also reduces production costs and ensures that each product meets high quality standards.
Description
Configuration and Functions
| Basic Parameters | 1-Power：9kw |
| 2-Rated Voltage：AC380V，Rated Frequency：50HZ | |
| 3-Dimension：6500×1300×2200mm | |
| 4-Speed：0-7m/min | |
| 5-production capacity ：1500pcs/8h | |
| Main function | 1-Automatic hot welding and cutting the filter tube of liquid filter bags |
| 2-Automatic set length cutting function | |
| 3-Touch screen, PLC circuit control, extremely low equipment failure rate | |
| 4-Integral aluminum profile frame, firm installation structure and extremely high equipment precision | |
| 5-Ultrasonic Welding Machine manufactured without preheating |
Thermal Welding Effect Demonstration (Polypropylene Filter Bags)
Advantages of Heat Welding Liquid Filter Bags
Heat welding filter bags offer significant advantages in terms of strength, durability, performance, and safety, making them an ideal choice for industries requiring high-performance filtration solutions.
- Strong and Durable Seals
Heat welding creates a solid bond between filter bag materials, providing a strong, durable seal that can withstand the stresses and pressures of filtration systems. This reduces the likelihood of leaks or failures during operation.
- Enhanced Structural Integrity
The heat welding process ensures that the filter bags maintain their shape and structural integrity over time, especially under high temperatures or challenging conditions, improving the overall reliability of the filtration system.
- Improved Resistance to Chemicals and Abrasions
Heat welded filter bags are often more resistant to harsh chemicals and abrasions compared to stitched bags, making them more suitable for use in aggressive or high-demand environments, such as chemical processing or industrial filtration.
- Reduced Risk of Contamination
Unlike stitched seams, which can sometimes allow particles to escape, heat-welded seams are fused together, eliminating the potential for contaminants to leak through the seams. This makes them ideal for high-purity applications, such as pharmaceuticals or food processing.
- No Thread or Adhesives
Heat welding eliminates the need for thread or adhesives, both of which can degrade over time or affect the filter’s performance. This results in a cleaner, more uniform filter bag, free of external materials that could interfere with the filtration process.
- Better Filtration Efficiency
Since heat welding creates smooth, uniform seams, it minimizes areas where particles could bypass the filter. This improves the overall filtration efficiency, ensuring that contaminants are effectively captured.
- Cost-Effective Production
Heat welding is often faster and more cost-effective compared to sewing or stitching, leading to lower production costs. Additionally, the process requires less labor, further improving cost efficiency.
- Consistent Quality
Heat welding offers highly consistent results, as the process is automated and controlled, ensuring that each filter bag meets the same high standard of quality, which is crucial for large-scale industrial operations.
- Customization Flexibility
Heat welding allows for precise control over the size and shape of the filter bags, offering greater flexibility for custom applications. This is especially valuable for industries with specialized filtration needs.
Filmedia® – Expert in Filter Bag Production Line Systems
We are an expert in filter bag production line systems, specializing in providing complete, customized solutions for the design, installation, and operation of automated manufacturing lines. With years of experience and in-depth knowledge of filtration technologies, we offer advanced systems that integrate cutting-edge machinery, such as ultrasonic welding, heat sealing, and stitching technologies, to deliver high-quality filter bags efficiently. Our production lines are engineered for precision, durability, and scalability, allowing businesses to meet high demand while maintaining consistent product quality. We also provide expert consultation, training, and ongoing support to ensure optimal performance and continuous improvement for our clients’ operations. From initial design to final production, we focus on streamlining processes and increasing production capabilities to help you stay ahead in a competitive market.
