Description
Basic Parameters
| Voltage | 2-phase 380V; customized |
| Transformer Design Capacity | 40KVA |
| Instantaneous power when making rings | 2KVA |
| Instantaneous power when welding rings | 15KVA (4mm thickness wire) |
| Standard Ring Diameter | 70~300mm |
| Ring Diameter | 50~600mm |
| Wire Diameter | 2~5mm |
| Production Speed | 150pcs /hour (dia. 150mm) |
| Cooling Method | Natural Cooling |
| Air Source Pressure | 0.6~0.8MPa |
| Air Consumption | 250 L/min |
Machine Features and Advantages
- High Precision: Adopts intelligent S-curve speed profile, together with a closed-loop ring diameter stepping control system composed of rotary encoder and motor. It ensures the circumference error of steel wire rings is within 0.5 mm, thoroughly solving the ring diameter accuracy problem of traditional mechanical and flattening machines.
- High Reliability: Wire feeding is directly driven by two motors. The machine has no gears, pulleys or any wear-prone parts that would cause accuracy degradation.
- Easy Operation: Ring size is adjusted by handwheel with scale ruler assistance; all other parameters can be set on the touch screen.
- Fully Automatic Operation: Automatic welding with no manual intervention required during operation.
- Wide Compatibility: The multi-functional welding system is suitable for ring forming and butt welding of low-carbon, medium-carbon and high-carbon steel, spring steel and galvanized wire. Equipped with an optional TIG welding unit, it can realize automatic ring forming and butt welding of stainless steel and aluminum alloy.
- Easy Maintenance: Universal welding electrodes are adopted, with no need to replace electrodes for different ring sizes. There is no hydraulic system inside the machine. Long-service-life electrodes and cutters are used to lower maintenance costs.
- High Intelligence: The HMI is highly functional. All moving parts are monitored by sensors with protection functions, avoiding major losses caused by misoperation. Real-time running code is displayed, allowing easy commissioning, operation and machine diagnosis directly via the touch screen.
